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ask@metams.io
Meta Manufacturing Systems
Meta Manufacturing Systems Brings IIoT to Small Manufacturing Enterprises with Expertise in Engineering and Process Automation
About Meta Systems
Meta Systems is an integrator of Industrial IoT and AI solutions for manufacturing enterprises. We deliver plug-and-play platforms that provide real-time monitoring, data analytics, and decision support for production processes. Our expertise comes from practical work with food and beverage manufacturers, where efficiency, compliance, and sustainability are critical. We focus on creating solutions that are affordable, scalable, and easy to deploy — designed for mid-sized producers who are often underserved by large automation vendors.
- Our mission
Our mission is to make digital transformation in manufacturing accessible and impactful. We help factories reduce water and energy consumption, increase equipment efficiency, and gain transparency in operations.
By combining proven IIoT hardware with intelligent analytics, we empower engineers and managers to base their decisions on data rather than assumptions.
- Our plansIn the near term, we plan to strengthen our position in the European food and beverage market, where the demand for water and energy efficiency is rapidly growing. We are scaling our flagship product, FlowGuard, as a comprehensive platform for process monitoring and optimization, and extending it step by step into related areas such as energy management and predictive maintenance.
Looking ahead, our goal is to become a trusted partner for manufacturers on their journey to operational excellence — building a portfolio of solutions that support sustainable growth, cost efficiency, and regulatory compliance.
Frequently Asked Questions
A production monitoring system provides continuous, real-time visibility into the performance of equipment and production lines. It records key parameters — operating status, downtimes, anomalies, resource consumption — and transforms them into actionable insights. This allows managers and engineers to respond promptly to deviations, optimize processes, and improve overall efficiency.
In operational efficiency, the six big losses are recognized as the primary categories of productivity loss:
- Equipment breakdowns
- Setup and adjustment
- Idling and minor stoppages
- Reduced operating speed
- Quality defects and rework
- Startup rejects
- By capturing and analyzing these losses automatically, our systems make them visible and quantifiable, enabling structured improvement initiatives.
Our core expertise lies in the food and beverage industry — including dairy, meat, seafood, brewing, and wine production — where hygiene standards require intensive cleaning and where process efficiency directly impacts competitiveness. We also support pharmaceutical and other hygiene-sensitive sectors. Our solutions are designed with these industries’ specific challenges in mind, particularly high water and energy consumption, stringent compliance requirements, and the need for consistent product quality.
Industrial IoT solutions are characterized by several essential capabilities:
- Real-time monitoring of processes and utilities
- Easy integration into existing infrastructure with minimal disruption
- Scalable architecture, from single-line deployment to full plant coverage
- Remote access and automated alerts
- AI-driven analytics that support data-based decision-making
- These features transform raw production data into a foundation for efficiency, sustainability, and reliability.
The cost of implementation depends on the scale of the project and the number of monitored processes. Typical projects demonstrate a return on investment within 12–24 months, driven by reduced resource consumption, improved asset utilization, and fewer unplanned downtimes. Please Contact us for more details.
Our solutions can be applied at virtually every stage of production where monitoring and optimization deliver value:
- Packaging and filling lines — for tracking downtime, cycle times, and anomalies
- Cleaning and CIP processes — for controlling water, heat, and chemical consumption
- Utilities — including steam, refrigeration, compressed air, and electricity
- Equipment condition monitoring — to prevent breakdowns and extend asset life
- In practice, this means end-to-end coverage of the production process, from raw material intake to final packaging.