A production monitoring system provides continuous, real-time visibility into the performance of equipment and production lines. It records key parameters — operating status, downtimes, anomalies, resource consumption — and transforms them into actionable insights. This allows managers and engineers to respond promptly to deviations, optimize processes, and improve overall efficiency.

In operational efficiency, the six big losses are recognized as the primary categories of productivity loss:

1. Equipment breakdowns
2. Setup and adjustment
3. Idling and minor stoppages
4. Reduced operating speed
5. Quality defects and rework
6. Startup rejects
7. By capturing and analyzing these losses automatically, our systems make them visible and quantifiable, enabling structured improvement initiatives.

Our core expertise lies in the food and beverage industry — including dairy, meat, seafood, brewing, and wine production — where hygiene standards require intensive cleaning and where process efficiency directly impacts competitiveness. We also support pharmaceutical and other hygiene-sensitive sectors. Our solutions are designed with these industries’ specific challenges in mind, particularly high water and energy consumption, stringent compliance requirements, and the need for consistent product quality.

Industrial IoT solutions are characterized by several essential capabilities:

• Real-time monitoring of processes and utilities
• Easy integration into existing infrastructure with minimal disruption
• Scalable architecture, from single-line deployment to full plant coverage
• Remote access and automated alerts
• AI-driven analytics that support data-based decision-making
• These features transform raw production data into a foundation for efficiency, sustainability, and reliability.

The cost of implementation depends on the scale of the project and the number of monitored processes. Typical projects demonstrate a return on investment within 12–24 months, driven by reduced resource consumption, improved asset utilization, and fewer unplanned downtimes. Please Contact us for more details.

Our solutions can be applied at virtually every stage of production where monitoring and optimization deliver value:

• Packaging and filling lines — for tracking downtime, cycle times, and anomalies
• Cleaning and CIP processes — for controlling water, heat, and chemical consumption
• Utilities — including steam, refrigeration, compressed air, and electricity
• Equipment condition monitoring — to prevent breakdowns and extend asset life
• In practice, this means end-to-end coverage of the production process, from raw material intake to final packaging.